Square 1

Square 1 has improved the original Klaisler equipment design and offers Roller Gantry Systems, Conveyor Systems, Finish Rollers, Truss Stackers, Floor Truss Machines, Lumber Splicers & the Pulin Plunger.

  • Trackless Roller Gantry System
  • 24" Diameter x 3/4" Wall x 14' Long Gantry Roller
  • 4" Diameter Stub Shafts Supported by 4 Baffles
  • Dual 7.5 HP Sumitomo Gear Motors
  • (4) Drive Wheels Run on Top of Table with (8) 3" Osborn Cam Followers Under Table
  • "Soft Start" Inverter with Square 1 Easy ID Software
  • Flashing Motion Indicator Beacon Light
  • Front & Rear Emergency Shut Off Bar
  • Integral Mechanical Fail Safe Brake
  • Elevated Operator Platform
  • 230 or 460 Volt / 3 Phase
  • Continuous Table (Steel, Plastic or Combination Top)
  • Liftouts for Side or End Eject
  • Table Mounted Electrical Track
  • Air Piping Manifold
  • Weg-It Jigging Hardware for Steel Top Table
  • Optional Wizard Ready Tables, Transfer Rollers, Exiting Conveyor, Finish Roller & Outside Conveyor
  • (2) 24" Diameter x 1" Wall x 14' Long Rollers
  • -4" Diameter Stub Shafts Supported by 4 Baffles
  • -Dual 7.5 HP Sumitomo Gear Motors
  • -Front & Rear Emergency Shut Off Bar
  • -Integral Mechanical Fail Safe Brake
  • -230 or 460 Volt / 3 Phase

Stand Alone Multi Roller Unit
14' Rollers x 20' Long Section
(6) 4" Diameter Rollers per Unit
1" Sealed Pillow Block Bearings with Grease Fitting
(3) 1/4 HP Sumitomo Shaft Mount Gear Motors
Conveyor Starter Panel
230 or 460 Volt / 3 Phase

Individual Powered & Idle Conveyor
5" Diameter Roll  x 14' Long
1" Diameter Shaft
3 Bolt Flange Bearing
1/4 HP Sumitomo Gear Motor
Powered Conveyor Leg Brace
Conveyor Starter Panel
230 or 460 Volt / 3 Phase

  • Engineered to operate through all seasons.
  • Sumitomo High Torque Break Motor (no air or hydraulic unit to maintain) 
  • 35 Second Cycle Time
  • Each pedestal will hold from 10 to 25 trusses depending on truss size & weight.
  • Floor Truss Stacker (stack 14' to 50' trusses)
  • Roof Truss Stackers (stack 14' to 50' or 20' to 70' trusses)
  • Agricultural & Large Residential Roof Truss Stacker (stack trusses up to 120')
  • Powered Outside Conveyor
  • Control Panel
  • Splices 2x3, 2x4 & 2x6 Lumber
  • 3 to 4 Second Cycle Time
  • 2 Recessed Simultaneous Activation Buttons
  • Guarded Motor & Sprockets
  • Greaseless, Maintenance Free Shaft Bearings
  • Compact Design (59" Long x 42" Wide x 44" High)
  • Positive Press Tight Abutment
  • Hand Wheel Lumber Adjustment
  • 3 HP Sumitomo Gear Motor
  • Add $1,425 for 20' Infeed & 10' Outfeed Roller Conveyor with Stands
  • (2) 12" Diameter x 4' Long Rollers
  • 2 1/2" Diameter Continuous Shafts with 4 Baffles Per Roll
  • Pillow Block Roller Bearings
  • (1) 7 1/2 HP Sumitomo Gear Motor
  • #80 Drive Chain and Sprockets
  • 114' Per Minute Fixed Working Speed (Optional Speeds Available)
  • 3/4" Integrated Laser Cut Steel Support Frame
  • Structural Steel Frame
  • Front & Rear Emergency Shut Off Bar
  • Integral Mechanical Fail Safe Brake
  • Chain & Sprocket Guards
  • 230 or 460 Volt / 3 Phase
  • Optional 6' & 8' Lengths, Shaft/Roller Bearing Upgrades, 10 HP Gear Motor Upgrade & Soft Start Control Panel Upgrade
  • 12" diameter roller may not meet TPI specifications based on a single pass system, please check your local code
  • 24" Diameter x 3/4" Wall x 6'-6" Long Gantry Roller
  • 3 7/16" Diameter Continuous Shaft Supported by 3 Baffles
  • 1" Laser Cut End Plates with Internal Structural Tube Frame
  • Spherical Roller Bearings
  • Twin 7.5 HP Sumitomo Gear Motors
  • (4) Drive Wheels Run on Top of Table with (8) 3" Osborn Cam Followers Under Table
  • 120' per Minute Adjustable Working Speed
  • "Soft Start" Inverter with Square 1 Easy ID Software
  • Flashing Motion Indicator Beacon Light
  • Front & Rear Emergency Shut Off Bar
  • Chain & Sprocket Guards
  • Integral Mechanical Fail Safe Brake
  • 230/460 - 3 Phase
  • 6'-6" Wide x 40' Long Steel Table (2-20' Sections)
  • CNC Plasma Cut 3/4" Steel Table Top
  • Supported by 6" x 4" Steel Tube Frame
  • Clamping Rails & End Stops
  • Built-In 1/2" True Arc Camber to Both Clamping & Side Rails
  • Electrical Track & Air Cylinders are Under the Table
  • Build up to 40' Floor Trusses with Option for Additional Length
  • Floor Truss Depths from 9" to 26" with Option for Additional Depth
  • Optional Pop-ups, Flip Jig (shown in photos) & End Eject (shown in photos)
  • Weg-It pucks wedge against slots in 3/4" to 1" steel slotted top tables
  • Large, medium & small stops use the same base and nut for clamping 
  • Set trusses faster & more accurate with pre-drilled purlins
  • Pre-drill & mark purlins in under 6 seconds
  • Reduce field labor by 25-30% with pre-drillled purlins for jobsite nailing
  • (3) 1/2 HP industrial duty drill heads for pre-drilling purlins from 4' to 20'
  • Drill heads feature "quick stop" clamping for fast drill head location movement
  • Drill bit detection provides warning to operator in the event of drill bit failure
  • Features shaft driven infeed/outfeed material handling chain conveyor
  • Belt conveyor transfers drilled purlin to outfeed deck with auto eject feature
  • Vertical and horizontal air clamping results in consistent and accurate hole placement
  • Touch screen PLC controls create user friendly operator interface for manual and automatic operation
  • Automatic operation features material detection devices resulting in activating indexing of all sequences and transfer to outfeed material deck
  • 230 Volt / 1 Phase

    On average a 60d nail requires 9 hammer blows for purlin to truss connection in the 4x2 oreintation. Pre-Drilled Purlins reduce this down to 2-3 hammer blows.
 
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